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NiCr Alloy Cr15Ni60 60Ni16Cr NiCr6015 Optimal Solution for High-Temperature Applications

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    Buy cheap NiCr Alloy Cr15Ni60 60Ni16Cr NiCr6015 Optimal Solution for High-Temperature Applications from wholesalers
     
    Buy cheap NiCr Alloy Cr15Ni60 60Ni16Cr NiCr6015 Optimal Solution for High-Temperature Applications from wholesalers
    • Buy cheap NiCr Alloy Cr15Ni60 60Ni16Cr NiCr6015 Optimal Solution for High-Temperature Applications from wholesalers
    • Buy cheap NiCr Alloy Cr15Ni60 60Ni16Cr NiCr6015 Optimal Solution for High-Temperature Applications from wholesalers
    • Buy cheap NiCr Alloy Cr15Ni60 60Ni16Cr NiCr6015 Optimal Solution for High-Temperature Applications from wholesalers

    NiCr Alloy Cr15Ni60 60Ni16Cr NiCr6015 Optimal Solution for High-Temperature Applications

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    Brand Name : Senphus
    Model Number : Cr15Ni60/60Ni16Cr/NiCr6015
    Certification : ISO9001
    Payment Terms : T/T, D/P
    Supply Ability : 30 Tons per day
    Delivery Time : 3 days
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    • Company Profile

    NiCr Alloy Cr15Ni60 60Ni16Cr NiCr6015 Optimal Solution for High-Temperature Applications

    NiCr Alloy Cr15Ni60 60Ni16Cr NiCr6015 The Optimal Solution for High-Temperature Applications


    NiCr Alloy Wire Cr15Ni60 (60Ni16Cr, NiCr6015) is a high-performance nickel-chromium alloy with 15% chromium and 60% nickel, designed for high-temperature applications requiring excellent oxidation resistance, corrosion resistance, and electrical resistivity. This alloy is commonly used in industries such as heating elements, electrical components, and high-temperature industrial applications. NiCr Alloy Wire Cr15Ni60 (60Ni16Cr, NiCr6015) is a high-performance alloy offering excellent oxidation resistance, high-temperature stability, and reliable electrical resistivity. It is widely used in industries such as heating element manufacturing, electrical components, and chemical processing. Its ability to perform under extreme heat and corrosive conditions makes it ideal for furnaces, resistors, and industrial heating systems. While it comes with a higher cost due to its nickel content, its durability and reliability in high-stress environments make it a valuable material for demanding applications.

    GBJISASTMDIN EN/DINGOST
    Cr15Ni60 NCHW-2
    NCHR-2
    60Ni16Cr NiCr6015 Х15Н60-Н

    Main characteristics of Ni-Cr and Ni-Cr-Fe electric heating alloys


    Type



    Performance

    Cr30Ni70Cr15Ni60Cr20Ni35Cr20Ni80Cr20Ni30Cr25Ni20
    Main Chemical compositionNiRest55.0-61.034.0-37.0Rest30.0-34.019.0-22.0
    Cr28.0-31.015.0-18.018.0-21.020.0-23.018.0-21.024.0-26.0
    Fe≤ 1.0RestRest≤ 1.0RestRest
    Max. continuous service temp. of element (℃)125011501100120011001050
    Resistivity at 20 ℃(μΩm)1.18±0.051.12±0.051.04±0.051.09±0.051.06±0.050.95±0.05
    Density(g/cm3)8.108.207.908.407.907.15
    Thermal condyctivity (KJ/m·h·℃)45.245.243.860.343.843.8
    Coefficient of lines expansion (α×10-6/℃)17.017.019.018.019.019.0
    Melting point (approx.)(℃)138013901390140013901400
    Elonation at rupture(%)>20>20>20>20>20>20
    Micrographic structureAusteniteAusteniteAusteniteAusteniteAusteniteAustenite
    Magnetic propertiesNon-magneticLow-magneticLow-magneticNon-magneticLow-magneticNon-magnetic
    Note:The various grades of electric resistance alloy material are blended with the amountof rare earth, titanium and other trace elements, to improve the processing performance andextend the period of the uselife.

    Chemical Composition Wt.% Cr15Ni60%NiFeCSiMnPSCrAl
    Min550.7515
    Max61Rest0.081.60.60.020.015180.5

    Mechanical propertiesConditionTensile Strength (UTS)(Rm)Elongation(A5)
    D>3, T>0.2≥600 MPa≥25%
    0.1<D<0.3, T>0.2≥600 MPa≥20%

    Key Features of NiCr Alloy Wire Cr15Ni60 / 60Ni16Cr / NiCr6015:

    • Composition:

    Nickel (Ni): 60% (providing the alloy with excellent high-temperature stability and electrical resistivity).

    Chromium (Cr): 15% (enhances the oxidation resistance and strength at elevated temperatures).

    Iron (Fe): Small amounts (balance), adding to the structural integrity of the alloy.

    Carbon (C): Low carbon content to improve the alloy’s weldability and reduce carbide precipitation.

    • High-Temperature Resistance:

    Performs well in environments up to 1000°C (1832°F), maintaining its structural and mechanical properties.

    Excellent Oxidation Resistance: Chromium content forms a protective oxide layer, preventing oxidation and extending the service life of the material even under extreme heat.

    • Electrical Resistivity:

    Moderate Electrical Resistivity: The alloy has a stable electrical resistivity, making it suitable for resistors, heating elements, and other applications where resistance needs to be maintained at elevated temperatures.

    Its stable resistance makes it ideal for applications requiring precise and consistent heating.

    • Corrosion and Scaling Resistance:

    Oxidation and Corrosion Resistance: Excellent resistance to oxidizing environments and sulfidation in high-temperature conditions, ensuring durability in industrial applications.

    Scalability Resistance: Performs well in conditions where scaling could compromise the material’s integrity, making it suitable for use in environments like industrial furnaces.

    • Mechanical Properties:

    Strength and Ductility: Good tensile strength at high temperatures, along with the ductility required for fabrication and welding.

    Fatigue Resistance: It resists thermal fatigue from thermal cycling, making it ideal for industrial heating applications.

    • Weldability and Fabrication:

    Ease of Welding: This alloy is weldable using standard welding techniques such as GTAW (TIG) and GMAW (MIG), with minimal risk of cracking.

    Formability: It can be easily drawn into wires, rods, and strips, allowing for a wide range of fabrication possibilities.


    Applications:

    • Heating Elements: Often used in electric furnaces, heating coils, ovens, and other high-temperature applications.
    • Resistors: Ideal for precision resistors and other electrical components where stable resistance is required under heat.
    • Industrial Furnaces: Utilized in furnace components, radiant tubes, and heat exchangers due to its resistance to high temperatures and oxidation.
    • Thermocouples and Sensors: Suitable for thermocouple and temperature sensing applications that operate under high temperatures.

    Advantages of NiCr Alloy Wire Cr15Ni60 / 60Ni16Cr / NiCr6015:

    • High-Temperature Stability: Performs effectively at temperatures up to 1000°C (1832°F), making it ideal for heating elements and resistive applications.
    • Outstanding Oxidation Resistance: Offers excellent protection against oxidation, ensuring long service life even in high-heat environments.
    • Electrical Resistivity: Maintains stable resistance over a wide temperature range, ensuring consistent performance in electrical applications.
    • Weldability and Ease of Fabrication: Can be processed using standard welding and machining techniques.
    • Durability: Resists oxidation, scaling, and thermal cycling, ensuring reliability in demanding environments.

    Limitations of NiCr Alloy Wire Cr15Ni60 / 60Ni16Cr / NiCr6015:

    • Cost: Due to the alloy’s high nickel content, it is generally more expensive compared to alloys with lower nickel or chromium content.
    • Limited Resistance to Strong Acids: While it resists oxidation and high-temperature corrosion, it may not perform well in highly acidic environments or environments with high chloride concentrations, unlike other specialized alloys (e.g., Inconel).
    • Work Hardening: Can work-harden during cold working, requiring careful processing for forming and machining.

    Technical data of wires


    Dia. (mm)Cross-sectional area (mm²)Weight/Meter (g/m)Resistance/Meter at 20 ℃ (Ω/m)Dia. (mm)Cross-sectional area (mm²)Weight/Meter (g/m)Resistance/Meter at 20 ℃ (Ω/m)
    0.0180.0002550.0021173410-46100.250.049090.407420.88-23.54
    0.0200.0003140.0026062940-37400.280.061580.511116.64-18.76
    0.0220.0003800.0031542440-31000.300.070690.586714.49-16.35
    0.0250.0004910.0040751880-24000.320.075480.626512.74-14.36
    0.0280.0006160.0051131530-18700.330.085530.709912.20-13.40
    0.0300.0007070.0058681338-16960.380.11340.94129.13-10.09
    0.0320.0008040.0066731180-14400.400.12571.04338.24-9.108
    0.0350.0009620.007985981-12000.410.1321.09567.68-8.89
    0.0400.0012570.01043780.7-954.10.450.1591.31976.51-7.196
    0.0450.001590.0132594-7260.500.19631.62935.273-5.829
    0.0500.0019630.01629499.6-610.60.550.23761.97214.518-4.994
    0.0550.002380.01975407-4770.600.28272.34643.797-4.197
    0.0630.003120.02590321.41-377.310.650.33182.75393.235-3.575
    0.0700.003850.03196260.5-305.90.700.38483.19382.789-3.083
    0.0800.0050270.04172199.5-234.10.750.44183.66692.43-2.686
    0.0900.0063620.0528157.6-185.00.800.50274.17242.136-2.36
    0.1000.0078540.0652127.7-149.90.850.56744.70941.891-2.091
    0.1100.0098520.08177105.5-123.90.900.63625.28051.687-1.865
    0.1200.012270.101888.67-104.10.950.70885.8831.46-1.62
    0.1400.015390.127765.85-75.771.000.78546.51881.367-1.511
    0.1500.017670.146756.75-66.631.100.95037.88751.13-1.26
    0.1600.020110.0166950.42-58.001.120.98528.17721.05-1.17
    0.1700.0227000.188444.18-51.861.181.09369.07690.95-1.05
    0.1800.025450.211240.26-45.401.201.31310.89790.79-0.87
    0.1900.028350.235335.37-41.531.301.32711.01410.78-0.86
    0.2000.031420.260832.62-36.781.401.53912.77370.70-0.77
    0.2120.0353000.293028.41-33.351.501.76714.66610.60-0.67
    0.2200.038010.315526.65-30.391.602.01116.89240.52-0.58

    The tolerance or wires diameter


    WiresDia.(mm)Tolerance
    0.018-0.025±0.001
    0.028-0.035±0.0015
    0.040-0.055±0.002
    0.070±0.0025
    0.08-0.10±0.003
    0.11-0.14±0.004
    0.16-0.20±0.005
    0.22-0.25±0.006
    0.28-0.30±0.007
    0.32-0.40±0.01
    0.41-0.50±0.015
    0.55-0.80+0.02/-0.03
    0.85-1.00+0.02/-0.03
    1.10-1.50±0.03
    Note:special specification can be produced as per client's request.

    Technical data of ribbon


    Thickness × Width(mm)Resistance/meter(20 ℃) (Ω/m)Surface area/ohm (20℃) (cm2/Ω)Weight/meter (g/m)Surface area/meter (cm2/m)
    0.09x2.55.279.841.7251.8
    0.08x0.2740.07560.1225.6
    0.08x0.349.40.1540.1837.6
    0.08x0.4370.2590.2449.6
    0.08x0.529.60.3920.30511.6
    0.08x0.624.70.5510.36713.6
    0.08x0.721.20.7370.42815.6
    0.08x0.818.50.9510.48917.6
    0.08x0.916.51.190.5519.6
    0.08x1.014.81.460.61121.6
    0.08x1.212.32.070.73325.6
    0.08x1.59.873.20.91631.6
    0.08x1.88.234.571.137.6
    0.08x2.07.45.621.2241.6
    0.07x0.284.60.06380.1075.4
    0.07x0.356.40.1310.167.4
    0.07x0.442.30.2220.2149.4
    0.07x0.533.90.3370.26711.4
    0.07x0.628.20.4750.32113.4
    0.07x0.724.20.6370.37415.4
    0.07x0.821.20.8220.42817.4
    0.07x0.918.81.030.48119.4
    0.07x1.016.91.260.53521.4
    0.07x1.214.11.80.64125.4
    0.07x1.511.32.780.80231.4
    0.06x0.298.70.05270.09165.2
    0.06x0.365.80.1090.1377.2
    0.06x0.449.40.1860.1839.2
    0.06x0.539.50.2840.22911.2
    0.06x0.632.90.4010.27513.2
    0.06x0.728.20.5390.32115.2
    0.06x0.824.70.6970.36717.5
    0.06x0.921.90.8750.41219.2
    0.06x1.019.71.070.45821.2
    0.06x1.216.51.530.5525.2
    0.05x0.21180.04220.07645.00
    0.05x0.3790.08860.1157.00
    0.05x0.459.20.1520.1539.00
    0.05x0.547.40.2320.19111.00
    0.05x0.639.50.3290.22913.00
    0.05x0.733.90.4430.26715.0
    0.05x0.829.60.5740.30517.0
    0.05x0.916.30.7220.34419.0
    0.05x1.023.70.8860.38221.0
    Ribbon is rolled by the wire, the actual cross-sectional area of the ribbon is smaller 8% than calculated by the rectangular.


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