CX1201 High-Performance Alloy Wire Strand For Demanding Applications In Extreme Environments

19-Strand Nickel-Chrome Wire refers to a type of wire composed of Nickel (Ni) and Chromium (Cr), typically used for heating elements and other high-temperature applications. The "19-strand" part indicates the wire is made up of 19 individual strands twisted together to form a single wire. This design enhances flexibility, strength, and durability compared to single-strand wires.

19-strand Nickel-Chrome wire is an ideal material for applications requiring heat resistance, high efficiency, and mechanical strength, particularly in heating elements, resistors, and sensors. The 19-strand design improves flexibility and durability, making it a versatile choice for various high-performance applications.

Common specifications:

Available in any of the following alloys:



Range:

Some key features include:

• Composition:

The wire is primarily made of Nickel and Chromium, with the exact ratio varying depending on the specific grade or application. A common alloy used in heating elements is Ni80Cr20 (80% nickel and 20% chromium), but variations can exist.

• High Resistivity:

Nickel-chrome alloys are known for their high electrical resistivity, which makes them excellent for use in heating elements, as they can convert electrical energy into heat efficiently.

• High-Temperature Resistance:

These wires can withstand high temperatures (up to around 1000°C or higher), making them ideal for industrial and commercial heating applications.

• Corrosion and Oxidation Resistance:

Nickel-chrome alloys offer good resistance to oxidation, which allows the wire to maintain its integrity even in high-heat, oxygen-rich environments.

• Mechanical Strength:

The wire's multi-strand construction gives it additional strength and flexibility, making it easier to handle and use in various applications without compromising durability.

Applications:

• Heating Elements:

Commonly used in electric heaters, toasters, ovens, and industrial furnaces due to their high resistance and heat tolerance.

• Resistors:

Used in high-precision resistors for applications where stability under temperature variation is critical.

• Temperature Sensors:

Nickel-chrome wires are sometimes used in thermocouples for temperature measurement.

• Electronics:

Sometimes utilized in power resistors and electronic circuits that need to handle heat and provide stable performance.

• Aerospace and Automotive Applications:

Due to their high strength and heat resistance, these wires are also used in aerospace and automotive applications requiring durable, heat-resistant materials.

Advantages:

• Flexibility: The 19-strand construction enhances the wire's flexibility, making it easier to work with, particularly in complex wiring setups.
• Durability: The combination of high resistivity, corrosion resistance, and mechanical strength provides long-term performance, even in demanding environments.
• Efficient Heating: Nickel-chrome wire is a highly efficient material for converting electrical energy into heat.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.