Experience the Performance of Monel500 Monel Alloy Ideal for Automotive Aerospace and Construction

Monel 500 is a high-strength, corrosion-resistant nickel-copper alloy, primarily composed of approximately 63% nickel and 30% copper, with small amounts of aluminum and other elements. This alloy is specifically designed to provide superior strength and toughness at elevated temperatures, as well as resistance to corrosion in harsh environments.

Monel 500 is known for its excellent resistance to seawater, chemical corrosion, and oxidation. It also has outstanding mechanical properties, particularly at higher temperatures, where it maintains strength and resistance to stress corrosion cracking. The alloy is non-magnetic and has a good combination of ductility and strength, making it ideal for high-performance applications.

Nominal Chemical Composition (%)

Size Range

Physical Properties (at room temperature)

Mechanical Properties (for cold drawn annealed wire)

Some key features of Monel 500 include:

• High Strength:

Monel 500 is designed to offer exceptional tensile and yield strength, especially at elevated temperatures, making it ideal for high-stress applications.

• Superior Corrosion Resistance:

Excellent resistance to corrosion in seawater, chemicals, and many harsh environments, making it suitable for marine and chemical processing applications.

• High-Temperature Performance:

Maintains good strength and toughness at high temperatures, which is crucial for aerospace, power generation, and high-performance mechanical applications.

• Non-Magnetic:

Monel 500 is non-magnetic, which makes it useful in applications where magnetic interference is undesirable.

• Good Fatigue and Stress Corrosion Resistance:

It resists fatigue and stress corrosion cracking, which is critical in environments where mechanical stress is constant, such as in aerospace and marine applications.

• Ductility and Toughness:

Despite its high strength, Monel 500 retains good ductility and toughness, allowing it to be formed and shaped without compromising its mechanical properties.

• Resistance to Oxidation:

Offers excellent resistance to oxidation, particularly in high-temperature environments, which is beneficial in chemical processing and marine industries.

• Versatile Fabricability:

Monel 500 can be easily welded, machined, and fabricated into various shapes, making it adaptable for complex designs and structures.

• Biocompatibility:

Like other Monel alloys, Monel 500 is biocompatible and can be used in medical devices and components that come into contact with the human body.

• Good Thermal Conductivity:

While not as conductive as pure copper, Monel 500 has good thermal conductivity, making it suitable for heat exchangers and other thermal applications.

Monel 500's unique combination of high strength, resistance to corrosion, and thermal stability makes it particularly valuable for demanding applications in aerospace, marine, chemical processing, and power generation.

Applications:

• Aerospace: Used in turbine engines, structural components, and fasteners, particularly in high-temperature environments.
• Marine: Ideal for components such as valves, pumps, and propeller shafts exposed to seawater.
• Chemical Processing: Used in valves, heat exchangers, and other equipment where corrosion resistance and high-temperature performance are critical.
• Oil & Gas: Employed in subsea equipment and other parts that need resistance to corrosion in aggressive environments.
• Electrical: Electrical components that require resistance to oxidation and high conductivity.

Monel 500’s combination of high strength, corrosion resistance, and thermal stability makes it a preferred material for demanding applications in marine, aerospace, and chemical industries.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.