NF52 Nickel Content 45-50 PTC Ni-Fe Alloy Wire For Household Electric Heating Products

The product exhibits a resistivity of 0.52 at a temperature of 20°C, with a tolerance range of ±0.02.

The PTC Ni-Fe alloy NF52 is renowned for its exceptionally low coercive field, which makes it exceptionally suitable for applications requiring high magnetic sensitivity, such as precision torque sensors. This alloy's magnetic properties are highly tunable through the addition of elements like copper, chromium, or titanium, which can effectively reduce remanence and the coercive field, enhancing its performance in magnetic applications.

One of the standout features of NF52 is its tuned Curie point and Hopkinson peak, which are critical for the development of new non-contact temperature sensing technologies. This makes the alloy a key material in the advancement of temperature-controlled systems.

In its austenitic form, NF52 exhibits great plasticity and soft magnetic behavior, this characteristic positions it as a strong competitor to cobalt-based amorphous and nanocrystalline materials, which are known for their low coercive fields and high permeabilities. The alloy also features a medium saturation polarization at room temperature, which is crucial for a wide range of magnetic applications.

Key Features of PTC Ni-Fe Alloy NF52 Include:

1. Low Coercive Field: NF52 exhibits a very low coercive field, which can be as low as 2 A/m, making it ideal for high-precision magnetic applications such as torque sensors.
2. Tunable Magnetic Properties: The alloy's magnetic characteristics can be finely adjusted by adding elements like copper, chromium, or titanium, effectively reducing remanence and optimizing performance.
3. Tuned Curie Point: NF52 has a tailored Curie point, which is beneficial for applications in non-contact temperature sensing technologies.
4. Soft Magnetic Behavior: When in the austenitic state, NF52 demonstrates excellent plasticity and soft magnetic behavior, with magnetic anisotropy energies approaching zero at around 80% wt Ni.
5. Medium Saturation Polarization: The alloy features medium saturation polarization at room temperature, which is essential for various magnetic applications.
6. Corrosion Resistance: NF52 offers good corrosion resistance, making it suitable for use in harsh environments.
7. High Workability: The alloy can be easily processed into complex shapes and structures, enhancing its versatility in manufacturing.
8. Competitive Performance: NF52 competes effectively with cobalt-based amorphous and nanocrystalline materials, known for their low coercive fields and high permeabilities.

These features make NF52 a valuable material in various applications, including transformers, synchro-resolvers, low-frequency inductors, and additive manufacturing.

Applications:

• Transformer Components: NF52 is traditionally used for parts in transformers, benefiting from its magnetic properties.
• Synchro-Resolvers: These alloys are utilized in synchro-resolvers, which are precision devices for measuring angular position in control systems.
• Miniaturized Motors: The magnetic characteristics of NF52 make it suitable for use in the construction of miniaturized motors.
• High-Sensitivity Relays: Stamped parts for high-sensitivity relays are made from NF52 alloys, leveraging the material's magnetic properties.
• Low-Frequency Inductors and Current Sensors: NF52 alloys are used in low-frequency inductors and cores for open-loop current sensors, where their magnetic properties contribute to the efficiency of these components.
• Temperature-Controlled Induction Heating: The alloy's properties make it suitable for use in temperature-controlled induction heating applications, where precise temperature regulation is required.
• Additive Manufacturing: NF52 alloys are also used in additive manufacturing to create actuator parts, taking advantage of the material's ability to be processed into complex shapes.
• Torque Sensors: The development of high precision torque sensors benefits from the very low coercive field possible with NF52 alloys.
• Gas Safety Actuators: NF52 alloys are used in gas safety actuators, where their magnetic properties contribute to the reliability and safety of the devices.

These applications highlight the versatility of the PTC Ni-Fe alloy NF52, which is valued for its magnetic properties, low coercive field, and ability to be tailored for specific technological needs.

Resistance Values and Naming Conventions for PTC Ni-Fe Alloy Wires

Chemical Composition of Different Models of PTC Ni-Fe Alloy Wire

Temperature Coefficients of Different Models of PTC Ni-Fe Alloy Wire

Mechanical properties (tensile strength)

Size (diameter)

Support and Services:

1. Technical Consultation

2. Product Selection

3. Time Guarantee

4. Warranty and After-Sales Support

Q&A:

1. Where can the product be used?

The material is widely used in various electric heaters, such as car seat heating, snow melting heating, electric floor heating and so on.

2. Are your products safe and environmentally friendly?

Our products have passed the SGS test report, for the European Chemicals Agency and WTO concern SVHC content below the specified 0.1%, and passed the ISO9001 quality system certification.

3. What is the minimum quantity the customer can order?

If the stock of the required product is sufficient, we can provide a single copy as a sample, if the stock is insufficient, the minimum order quantity is 5kg.

4. How do you guarantee the quality of your products?

Using advanced preparation technology, 3 times sampling testing in the production process, high quality testing standards, consistent with Sweden KANTHAL, and passed ISO9001 certification.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.