Durable Brass Wire Mesh For Improved Electrical Performance In Automotive And Aerospace

Brass wire mesh is made from an alloy of copper and zinc, combining excellent formability with good corrosion resistance. It is known for its bright gold-like appearance and moderate strength, making it suitable for both functional and decorative applications. Brass mesh is commonly used for insect screens, sieves, and strainers in industries like mining, construction, and food processing. Its good electrical and thermal conductivity make it a popular choice in electronics and heat transfer applications. In architecture and design, it’s favored for its warm, appealing color and ease of fabrication. With a balance of mechanical strength and aesthetic appeal, brass wire mesh is a versatile and widely used material across many sectors.

Technical data:

1 Technical requirements for weaved nickel mesh

1.1 Technical requirements for nickel wire

a. Chemical composition Nickel content >99.5%.

b. Diameter tolerance of nickel wire ±0.005mm

c. Nickel wire tensile strength >400Mpa, elongation >25%

1.2 Mesh size and mesh uniformity of nickel mesh conform to GB/T 17492

1.3 The allowable number of major defects of nickel mesh (holes, cracks, half weft, thin and dense channels, skip wire, loose weft/warp wire, warp loose channels) zero defect.

1.4 The maximum deviation of the overall size of the mesh is ±0.5%

1.5 The flatness of mesh is less than 5mm/2.5m

Dimensions and tolerance

Mechanical properties

Brass Wire Mesh: Key Features

✅ Excellent Electrical Conductivity
Ideal for EMI/RFI shielding, grounding, and electronic applications.

✅ Thermal Conductivity
Dissipates heat effectively in various industrial processes.

✅ Corrosion Resistance
Resists corrosion in non-oxidizing environments and natural elements.

✅ Antimicrobial Properties
Naturally inhibits bacterial growth, suitable for sanitary applications.

✅ Malleability and Formability
Easily shaped and fabricated for custom applications.

✅ Attractive Appearance
Warm reddish color, also used for architectural and decorative purposes.

✅ Fine Filtration Capabilities
Effective for sieving and filtration in chemical, food, and industrial applications.

Brass Wire Mesh Applications

• Filtration & Sieving
  Used in chemical, food, and pharmaceutical industries for filtering liquids, powders, and gases.
• Aerospace & Electronics
  Applied in shielding electronic equipment from electromagnetic interference (EMI).
• Musical Instruments
  Used in reed making for woodwind instruments, leveraging its resilience and acoustic properties.
• Marine & Offshore
  Ideal for use in marine environments due to corrosion resistance and anti-sparking features.
• Mining & Oil/Gas
  Utilized in screening and separation of fine materials; also as anti-spark protective screens in hazardous areas.
• General Industrial
  Employed as insect screens, architectural cladding, and in automotive and mechanical components.

Woven Brass Wire Mesh Screen Specification

• Hightop Metal Mesh manufactures two types of woven brass mesh screens:

• Common brass – 65% copper and 35% zinc.
• Red brass – 80% copper and 20% zinc

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.